Sunday, December 31, 2017

How Should a Bra Fit Properly


Fit may be one of the things that got you interested in
making bras in the first place. We all know what a great fitting bra
feels like; the best ones are like an extension of your body, almost
weightless, and unnoticeable. We all want that!
Before
going to fitting of bra we should know about bra details. A bra or
brassiere is a form-fitting undergarment designed to support a woman's

Saturday, December 30, 2017

Laser Fading Treatment for Denim Finishing


Laser fading for denim: The CO2 laser treatment has been used in different areas of textile industry for several years because it allows short time surface designing of patterns with good precision, desirable effects, various sizes and intensity without causing much damage to the bulk properties of the textile materials. A laser is a device that emits light through a process of optical

Basic Mechanisms of the Weaving Machine or Loom


Weaving machine is a device that causes interlacement two sets of threads, namely, warp and weft threads, to manufacture a fabric. There are three types of mechanism to produce fabric by weaving machine, they are primary (shedding, picking & beat up), secondary and Auxiliary mechanisms. Weaving machine manufacturers each have their own versions of the major working mechanisms, but weaving

Denim Bleach Wash Process


Bleach wash is normally carried out with a strong oxidative bleaching agent such as sodium hypochlorite (NaOCl) or potassium permanganate (KMnO4). Bleach washing may be carried out with or without the addition of stone. The bleach washing effect and decolouration usually depend on strength of the bleach liquor, liquor quantity, temperature and treatment time. The bleached fabric materials should

Classification of Weaving Machines


Weaving machine or Loom is the machine or mechanical device which is used to manufacture or produce woven fabric by the interlacing of warp and weft yarn. In weaving technology; weaving machine is the principle mechanical device for weaving. There are various types of weaving machine or loom. In this article I will discuss classification of loom. Weaving machines have been developed to enable

Tuesday, December 26, 2017

PP Spray Wash on Denim and Its Health Hazards


PP spray and Monkey wash:
Monkey wash is a description of special color fading effect normally at thigh and buttocks of denim jeans. In this process, denim jeans are sprayed with a strong oxidising agent such as potassium permanganate. Therefore, monkey wash can be technically termed as ‘PP spray’ (with PP being potassium permanganate). The denim garments should be laid flat or fixed in manikin

How to Take Body Measurements for Dress Making


Body measurement:
The definition of garment sizing
and fit has evolved over time. Current garment sizing is based on the
standard measurements of one single fit model of the ideal customer that
is representative of the target market for a given style of garment.
For perfect sizing of garment body measurement is very important. Body
measurement plays a vital role in better fitting of

Monday, December 25, 2017

Classification of Sewing Machines and Their Functions


Sewing is the process of stitch formation involving needle and thread. Sewing machines
are textile machinery employed to stitch fabric or other material
together with thread. Sewing machines were invented during the first
industrial revolution to decrease the amount of manual sewing work
performed in clothing companies. Industrial sewing machines
differentiate themselves from home sewing

Sunday, December 24, 2017

Acid Washing Process for Denim Dress


Acid washing:
Pumice stones are first presoaked in a solution of a strong oxidising agent (either sodium hypochlorite (5–10%) or potassium permanganate (3–6%)) and are then applied to the garments by means of dry tumbling. This results in a localised washing effect with clear blue/white contrast. This technique is also termed ‘acid washing’, ‘snow washing’ or ‘ice washing’. After the stones are

Classification of Computerized Sewing Machines


Computerized sewing machines: Although no significant/fundamental change has happened in sewing-machine kinematics during the last five decades, electronics and computerization have driven the technological advancements in sewing machines. Electronic control has introduced a new form of machine versatility that allows a general-purpose machine to become semiautomatic with specific programmable

Saturday, December 23, 2017

Fabric Inspection Systems for Garment Industry





Fabric Inspection Systems:
After
the receipt of a fabric roll to the garment industry, it must be
inspected to evaluate its tolerability from quality point of view or
else additional cost in garment manufacturing may be incurred. It is
normally carried out on fabric inspection machines, which are designed
such that fabric rolls are mounted at the back side of the inspection
table. As

Ozone Fading of Denim: Waterless Denim Finishing


Ozone Fading on Denim:
Using this technique, the garment can be bleached. Bleaching of denim garment is done in a washing machine with ozone dissolved in water. Denim garments can also be bleached or faded by using ozone gas in a closed chamber. The advantages associated with this process are that:

Colour removal is possible without losing strength.
This method is simple and environmentally

Friday, December 22, 2017

Enzyme Wash | Denim Enzyme Wash Process


Enzyme wash:
There has been increasing interest in the use of environmentally friendly, nontoxic, fully biodegradable enzymes in modern textile technology finishing processes. Enzymatic treatment can replace a number of mechanical and chemical operations which are applied to improve the comfort and quality of fabrics. In enzyme washing, cellulase enzymes are used. Hydrolysis of the cellulose,

Stone Wash Process for Denim Garments


Stone wash: For bringing fading effect on denim stone wash is done. Stone wash also helps to increase the softness and flexibility of otherwise stiff and rigid fabrics such as canvas and denim. This process could result in colour-fading of jeans and there is added usage of water for the washing.


Figure-1: Stone washed jeans

Volcanic rocks or pumice stones (Figure-2) are added during washing

Thursday, December 21, 2017

Tinting Process in Denim Garments


Tinting of denim: After denim jeans
have been faded, they are dyed with very light colour (0.001% or 0.002%
yellow or pink). This dyeing process is called tinting/overdyeing that
is applied only on garments, not in fabric or yarn. Tinting of denim garments is usually done after the stonewash process. Purposes of tinting in denim:

For making new fashion designs.
To give the finished

Denim Whiskering Process


What is Whisker?
Whisker is one of the most important designs of used look denim garments
and is taken from the worn out lines and impression patterns generated
by natural wearing on hips and the front thigh area. In old jeans,
several patterns can be found consequential to fabric, body shape of
user or sitting posture.


Figure-1: Finished jeans with whisker

Whiskering
is the technique

Sandblasting on Denim | Health Problems in Sandblasting


What is Sandblasting?
Sandblasting is a mechanical process in which localised abrasion or colour change on the denim garment
is created. The process involves blasting an abrasive material in
granular, powdered form at a very high speed and pressure through a
nozzle, on certain areas of the garment such as knees and elbows as
shown in Figure. The treated surface shows distressed/abraded/used

Wednesday, December 20, 2017

Denim Washing Process: Objectives, Evolution, Advantages and Limitation


Denim washing:
Denim
washing is the aesthetic finish given to the denim garment to enhance
its appeal and provide strength. The emphasis is on comfort and
softness. Fashion trends favour the broken-in look and worn/faded seams
that can only be achieved through garment
processing. Much of the appeal of dry denim lies in the fact that with
time the fabric will fade in a manner similar to

Sunday, December 17, 2017

How to Make a Spec Sheet for Garments


What is garment spec sheet or tech pack?


A garment specification sheet or spec sheet is a technical document that contains the construction details of the product, a technical diagram/ sketch of the garment, measurements of the product. Specification sheets are the blueprint of a product, sometimes referred to as the technical pack or tech pack, and should be as comprehensive as possible. It

Saturday, December 16, 2017

Fabric Characteristics for Garment Manufacturing


Selection of fabric for apparel manufacturing is a very crucial step in designing a project because fabrics are designed for specific applications. Fabric selection is vital important and integral part. It will ultimately be one of the deciding factors in the success of the finished product. Besides fabric is also basic raw materials for garment manufacturing. Therefore selecting the appropriate

Friday, December 15, 2017

ERP Software Systems for Garment Manufacturing Company


What is  Enterprise Resource Planning?


ERP is the acronym for enterprise resource planning. It is a set of customizable and highly integrative real-time business application software modules sharing a common database, which support core business, production and administrative functions, such as logistics, manufacturing, sales, distribution, finance and accounting. The apparel and fashion

Tuesday, December 12, 2017

Quality Assurance Process Flow for Apparel Industry


What is quality assurance?


Quality assurance is the process of designing, producing, evaluating, and assessing products to determine that they meet the desired quality level for a company’s target market. It is a complex area of an apparel industry. Quality assurance looks at a product from the first design concept until it is sold to the consumer. Any part of a business needs guidelines to

Different Types of Fabric Used for Clothing


Different types of fabric are used for manufacturing different types of clothing. Choosing fabric for clothes is the most important step in apparel manufacturing because fabric is the basic raw materials for cloths. The quality of fabric not only influences the quality of the garment but also affects the smoothness of the production process. The fabric specifications for different end-use

Monday, December 11, 2017

Applications of Belt and Rope Drives in Textile Industry


Power source is always required to process the textile materials in order to convert it into a final product. An electric power is converted to rotational energy by means of electric motor and it is transferred to the machines to perform various jobs. Power can be transmitted between two parts or shafts, either by negative or positive means. In the case of negative method of power transmission

Raw Materials Used in Garment Industry


Do you think for a single time that what I wear today? How to make it and what is used to manufacture it? People have made cloth for thousands of years. We wear them and decorate our homes with them. But when you see a label that says cotton, silk, or nylon, do you know what it means?
Raw material is the primary substance which is used as an input to a production process for subsequent

Sunday, December 10, 2017

What is Garment | Classification of Garments


Definition of garment: What is garment? It is a common question for many people. Actually a garment is a piece of clothing which is manufactured by fabric or textile materials for protecting human body and decorated purpose. These materials can be natural, cellulose and synthetic fibers. There are many types of garments like woven or knitted with different names and uses. Garments can both

Saturday, December 9, 2017

Raising Finishing Process in Textile Industry


What is raising or napping?
With the exception of calendering, many of the processes to alter the surface characteristics of fabrics were initially developed for wool, then later adapted for use with cellulosic and synthetic fibers. An excellent example is the process of raising or napping. Raising is the finishing process that raises the fibers on a fabric to produce a mat of fiber ends, or

Thursday, December 7, 2017

Denim Fabric Production Process



Denim is a hard wearing and durable warp faced 3/1 twill cotton fabric, having weights of 14½ ounces per square yard, traditionally woven with indigo dyed warp and white filling yarns. It is the most popular fabric, no such fabric become popular like denim. The future of denim is secure as it has an ever growing fashion appeal internationally among all age groups. Somehow it remains eternally

Classification of Textile Fibers


What is fiber? In a
broad sense the word fiber is used for various types of matter – natural
or manmade, forming basic elements of textile fabrics and other textile
structures. It is defined as one of the delicates, hair-like portion of
the tissues of a plant or animal. Fiber is defined by Fabric Link
Textile Dictionary as The basic entity, either natural or manufactured,
which is twisted

Wednesday, December 6, 2017

Merchandiser and Merchandising Process in Garment Industry


Garment merchandising: Merchandising comes from the word merchandise. Merchandise means commodities or goods to be bought and sold. In textile and apparel industry, merchandising is the department which mediates marketing and production departments. It is the methods, practices, and operations used to promote and sustain certain categories of commercial activity. Merchandising means to arrange

Tuesday, December 5, 2017

Apparel Merchandising Process Flow Chart


Apparel merchandising: In the textile and apparel industry, merchandisers have a predominantly significant role owing to the exhaustive nature of product range. The practice of buying and selling materials and services is called merchandising. Merchandising activity coordinates different departments in the garment industry. It develops a valuable relationship with the buyers. It builds an

Monday, December 4, 2017

Classification and Application of Functional Clothing


What is functional clothing?


All clothing is known to perform multiple functions – from aesthetic to basic protection from the elements. ‘Functional clothing’ can therefore be defined as a generic term that includes all such types of clothing or assemblies that are specifically engineered to deliver a pre-defined performance or functionality to the user, over and above its normal functions.

Sunday, December 3, 2017

Air Permeability Test for Fabric


What is Air permeability?
Permeability may be defined as the rate at which gas or liquid passes through a porous medium. Textile fabrics are permeable substances. The fabric needs air, water and vapour permeability so that a person feels comfortable wearing it. Air permeability is defined as the rate of air flow passing perpendicular through a known area under a prescribed air pressure

Saturday, December 2, 2017

Pressing in Garment Industry: Classification, Functions and Factors


What is pressing?


Pressing operation plays a major part in creating finished garments. The aesthetic appeal of the garment is increased with pressing. In the garment manufacturing process, the fabric is subjected to lot of stress during cutting, sewing process. Due to the processes, crease formation and crushing of garments take place and it happens during handling and transportation also.

Pressing Equipments and Methods Used in Garment Industry


Pressing: It is the process of application of heat, pressure and moisture to shape or crease garments or garment components into the geometric forms proposed by the designer. The pressing process influences the final garment appearance and hence the garment appeal. Finishing and pressing machines contour the semi finished garment panels as well as finished garments by bringing down the fibers in

Friday, December 1, 2017

Geotextiles in Civil Engineering: Classification, Functions and Application



Geotextiles as permeable textile materials used in contact with soil, rock, earth or any other geotechnical related material as an integral part of civil engineering project, structure, or system. Textiles play a significant role in build­ing infrastructures, offering desirable properties such as lightweight, strength, and resilience as well as resistance to many factors such as creep,

Basic Parts of a Bra with Functions



Bra or Brassier is an essential undergarments for a girl or a women who want to keep her breast in shape and more attractive by looking sexy. Knowing how a bra is cut and sewn can have a big impact on how it fits your unique shape. Each part plays a role in this essential undergarment. In this article I will discuss on each basic part and explain their function and how it affects your bra fit.

Man Made Fibre Manufacturing Process



Application of fibers in textiles and clothing starts from the development of human evolution. Clothing became existence, not for aesthetic purpose or decoration but for protection against cold, hot, rain, dust, etc. initially. Generally two types of fiber are used to manufacture fabric; they are natural fiber and manmade fiber. In this article I will discuss about man made fiber.

Manmade

Costing of Men's Long Sleeve Shirt



Garment costing is the most important task for merchandisers. To do perfect garment costing, one apparel merchandiser must know about all these activities thoroughly about their costs, procedures, advantages and risk factors. Also he must know how to solve the problems when they occur and to take suitable alternate decision immediately in time. Men’s long sleeve shirt or formal shirt is one of